FD ISO/TR 230-8
Test code for machine tools - Part 8 : determination of vibration levels
ISO/TR 230-8:2009 is concerned with the different types of vibration that can occur between the tool holding part and the work-piece holding part of a machine tool. (For simplicity, these will generally be referred to as “tool” and “work-piece”, respectively.) These are vibrations that can adversely influence the production of both an acceptable surface finish and an accurate work-piece. ISO/TR 230-8:2009 is not aimed primarily at those who have expertise in vibration analysis and who routinely carry out such work in Research and Development environments. It does not therefore replace standard textbooks on the subject. It is, however, intended for manufacturers and users alike with general engineering knowledge in order to enhance their understanding of the causes of vibration by providing an overview of the relevant background theory. It also provides basic measurement procedures for evaluating certain types of vibration problem that can beset a machine tool: vibrations occurring as a result of mechanical unbalance; vibrations generated by the operation of the machine's linear slides; vibrations transmitted to the machine by external forces; vibrations generated by the cutting process including self excited vibrations (chatter). Additionally, ISO/TR 230-8:2009 discusses the application of artificial vibration excitation for the purpose of structural analysis.
ISO/TR 230-8:2009 is concerned with the different types of vibration that can occur between the tool holding part and the work-piece holding part of a machine tool. (For simplicity, these will generally be referred to as “tool” and “work-piece”, respectively.) These are vibrations that can adversely influence the production of both an acceptable surface finish and an accurate work-piece.
ISO/TR 230-8:2009 is not aimed primarily at those who have expertise in vibration analysis and who routinely carry out such work in Research and Development environments. It does not therefore replace standard textbooks on the subject. It is, however, intended for manufacturers and users alike with general engineering knowledge in order to enhance their understanding of the causes of vibration by providing an overview of the relevant background theory.
It also provides basic measurement procedures for evaluating certain types of vibration problem that can beset a machine tool:
- vibrations occurring as a result of mechanical unbalance;
- vibrations generated by the operation of the machine's linear slides;
- vibrations transmitted to the machine by external forces;
- vibrations generated by the cutting process including self excited vibrations (chatter).
Additionally, ISO/TR 230-8:2009 discusses the application of artificial vibration excitation for the purpose of structural analysis.
<p>ISO/TR 230-8:2010 is concerned with the different types of vibration that can occur between the tool-holding part and the workpiece-holding part of a machine tool. (For simplicity, these will generally be referred to as “tool” and “workpiece”, respectively.) These are vibrations that can adversely influence the production of both an acceptable surface finish and an accurate workpiece.</p> <p>It is not aimed primarily at those who have expertise in vibration analysis and who routinely carry out such work in research and development environments. It does not, therefore, replace standard textbooks on the subject.. It is, however, intended for manufacturers and users alike with general engineering knowledge in order to enhance their understanding of the causes of vibration by providing an overview of the relevant background theory.</p> <p>It also provides basic measurement procedures for evaluating certain types of vibration problems that can beset a machine tool:</p> <ul> <li>vibrations occurring as a result of mechanical unbalance;</li> <li>vibrations generated by the operation of the machine's linear slides;</li> <li>vibrations transmitted to the machine by external forces;</li> <li>vibrations generated by the cutting process including self-excited vibrations (chatter).</li> </ul> <p>Additionally, this report discusses the application of artificial vibration excitation for the purpose of structural analysis. </p>
- Avant-proposv
- Introductionvi
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1 Domaine d'application1
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2 Références normatives1
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3 Termes et définitions2
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4 Fondements théoriques du comportement dynamique des machines-outils14
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4.1 Nature des vibrations: concepts de base14
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4.2 Systèmes à un seul degré de liberté17
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4.3 Considérations mathématiques21
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4.4 Représentations graphiques23
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4.5 Les différents types d'excitation harmonique et de réponse28
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4.6 Système à plusieurs degrés de liberté34
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4.7 Autres types d'excitation et de réponse des machines-outils42
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4.8 Spectres, réponses et largeur de bande45
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5 Types de vibrations et causes46
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5.1 Vibrations provoquées par un balourd46
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5.2 Vibrations dues au fonctionnement des glissières linéaires de la machine50
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5.3 Vibrations externes à la machine52
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5.4 Vibrations provoquées par le processus d'usinage: vibrations forcées et broutage52
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5.5 Autres sources d'excitation55
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6 Essais pratiques: instruments et unités57
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6.1 Généralités57
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6.2 Mesurage des valeurs des vibrations58
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6.3 Instruments58
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6.4 Mesurages relatifs et absolus59
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6.5 Unités et paramètres60
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6.6 Incertitude du mesure61
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6.7 Remarque concernant l'évaluation des vibrations environnementales62
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6.8 Essais de type62
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6.9 Emplacement de la machine62
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7 Essais pratiques: applications spécifiques63
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7.1 Balourd63
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7.2 Accélération des glissières de la machine le long de l'axe de la machine (diaphonie inertielle)67
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7.3 Vibrations externes à la machine70
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7.4 Vibrations se produisant lors de la découpe de métal71
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8 Essais pratiques: Analyse structurelle à l'aide d'une excitation artificielle72
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8.1 Généralités72
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8.2 Analyse spectrale et essais de réponse en fréquence72
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8.3 Conditions de montage de la machine74
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8.4 Analyse fréquentielle75
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8.5 Analyse modale77
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8.6 Essais de réponse croisée78
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8.7 Modes vibratoires "non standards"79
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8.8 Normalisation des essais de stabilité80
- Annexe A (informative) Aperçu général et structure de la présente partie de l'ISO 23081
- Annexe B (informative) Relations entre les paramètres vibratoires82
- Annexe C (informative) Résumé des principes fondamentaux de la théorie des vibrations85
- Annexe D (informative) Protocole d'équilibrage de la broche et du moteur89
- Annexe E (informative) Exemples de résultats d'essai et de leur présentation90
- Bibliographie99
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