NF ISO 23300-1

NF ISO 23300-1

October 2024
Standard Current

Railway infrastructure - Rail welding - Part 1 : general requirements and test methods for rail welding

This document specifies requirements concerning the approval and/or homologation of welding processes, contractors, welders, inspectors and acceptance of welded joints in the factory and/or track.This document is applicable to the following rail welding processes:flash butt welding (FBW);gas pressure welding (GPW);aluminothermic welding (ATW);enclosed arc welding (EAW).In this document, 43 kg/m to 75 kg/m new flat-bottomed rails of the same profiles and same steel grades are used as the subject of welding.This document does not specify requirements or test methods specific to each welding process. These are to be prescribed in the subsequent parts of the ISO 23300 series.Concerning butt welding, this document is restricted to connecting rail ends.This document does not cover the welding for construction of crossings, railway switches, signal bond installation or restoration of rails.This document does not cover any safety regulations for welding operations.In this document, the qualifications of individuals and organizations that are approved by the railway authority for rail welding are not specified.

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Main informations

Collections

National standards and national normative documents

Publication date

October 2024

Number of pages

52 p.

Reference

NF ISO 23300-1

ICS Codes

45.080   Rails and railway components

Classification index

F50-233-1

Print number

1

International kinship

ISO 23300-1:2021
Sumary
Railway infrastructure - Rail welding - Part 1 : general requirements and test methods for rail welding

This document specifies requirements concerning the approval and/or homologation of welding processes, contractors, welders, inspectors and acceptance of welded joints in the factory and/or track.

This document is applicable to the following rail welding processes:

  1. flash butt welding (FBW);
  2. gas pressure welding (GPW);
  3. aluminothermic welding (ATW);
  4. enclosed arc welding (EAW).

In this document, 43 kg/m to 75 kg/m new flat-bottomed rails of the same profiles and same steel grades are used as the subject of welding.

This document does not specify requirements or test methods specific to each welding process. These are to be prescribed in the subsequent parts of the ISO 23300 series.

Concerning butt welding, this document is restricted to connecting rail ends.

This document does not cover the welding for construction of crossings, railway switches, signal bond installation or restoration of rails.

This document does not cover any safety regulations for welding operations.

In this document, the qualifications of individuals and organizations that are approved by the railway authority for rail welding are not specified.

Table of contents
  • 1 Domaine d'application
  • 2 Références normatives
  • 3 Termes et définitions
  • 4 Procédés de soudage des rails
  • 5 Procédé général de soudage des rails
  • 6 Approbation/homologation des procédés de soudage
  • 7 Réception en usine ou en voie
  • 8 Exigences relatives aux entreprises/soudeurs/contrôleurs
  • Annexe A Méthode d'essai de flexion lente - champignon en tension
  • Annexe B Méthode d'essai de flexion lente - champignon en tension
  • Annexe C Essai de fatigue en flexion 3 points
  • Annexe D Essai de fatigue en flexion 4 points
  • Annexe E Examen macrographique
  • Annexe F Examen micrographique
  • Annexe G Essai de dureté
  • Annexe H Essai de choc vertical par chute libre (FBW ou GPW)
  • Annexe I Enregistrement des défauts sur les faciès de rupture
  • Annexe J Examen par ultrasons
  • Annexe K Examen par magnétoscopie
  • Annexe L Examen par ressuage
  • Annexe M Exemples de critères de réception concernant la rectitude
  • Bibliographie
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