NF EN ISO 16090-1

NF EN ISO 16090-1

April 2018
Standard Cancelled

Machine tools safety - Machining centres, Milling machines, Transfer machines - Part 1 : safety requirements

ISO 16090-1:2017 specifies the technical safety requirements and protective measures for the design, construction and supply (including installation and dismantling, with arrangements for transport and maintenance) of stationary milling machines (see 3.1.1), including machines capable of performing boring operations (see 3.1.2), machining centres and transfer machines which are intended to cut cold metal, and other non-combustible cold materials except for wood or materials with physical characteristics similar to those of wood as defined in ISO 19085‑1, and for glass, stone and engineered/agglomerated materials as defined in EN 14618. ISO 16090-1:2017 covers the following machines: a) manually, without numerical control, operated boring and milling machines (see 3.2.1, Group 1), e.g. knee and column type milling machines (see Figures C.1 and C.2); b) manually, with limited numerical control, operated boring and milling machines (see 3.2.2, Group 2), e.g. profile and contouring milling machines (see Figures C.3 and C.4); c) numerically controlled milling machines and machining centres (see 3.2.3, Group 3), e.g. automatic milling machines and milling centres, e.g. multi-spindle milling machines, gear-milling machines (see Figures C.5, C.6 and C.7); d) transfer and special-purpose machines (see 3.2.4, Group 4), which are designed to process only pre-specified workpieces or limited range of similar workpieces by means of a predetermined sequence of machining operations and process parameters (see Figures C.8, C.9, C.10, C.11, C.12 and C.13). ISO 16090-1:2017 also applies to machines fitted with the following devices/facilities: - tool magazine(s); - tool changer(s); - workpiece handling mechanism(s); - powered workpiece clamping mechanism(s); - swarf/chip conveyor(s); - power-operated door(s); - additional equipment for turning; - additional equipment for grinding. When in this document the sole word "machine" or "machines" is being used, it is referred to all above-mentioned groups and types of machines. ISO 16090-1:2017 deals with all significant hazards, hazardous situations and events relevant to this type of machinery which may occur during transportation, assembly and installation, setting, operation, cleaning and maintenance, troubleshooting, dismantling or disabling according to ISO 12100, when the machinery is used as intended and under conditions of misuse which are reasonably foreseeable by the manufacturer (see Clause 4). ISO 16090-1:2017 presumes accessibility to the machine from all directions and specifies access conditions to operator positions. It also applies to workpiece transfer devices including transport devices for loading/unloading when they form an integral part of the machine.

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Main informations

Collections

National standards and national normative documents

Publication date

April 2018

Number of pages

178 p.

Reference

NF EN ISO 16090-1

ICS Codes

25.080.01   Machine tools in general

Classification index

E60-421-1

Print number

1

International kinship

European kinship

EN ISO 16090-1:2018
Sumary
Machine tools safety - Machining centres, Milling machines, Transfer machines - Part 1 : safety requirements

ISO 16090-1:2017 specifies the technical safety requirements and protective measures for the design, construction and supply (including installation and dismantling, with arrangements for transport and maintenance) of stationary milling machines (see 3.1.1), including machines capable of performing boring operations (see 3.1.2), machining centres and transfer machines which are intended to cut cold metal, and other non-combustible cold materials except for wood or materials with physical characteristics similar to those of wood as defined in ISO 19085‑1, and for glass, stone and engineered/agglomerated materials as defined in EN 14618.

ISO 16090-1:2017 covers the following machines:

a) manually, without numerical control, operated boring and milling machines (see 3.2.1, Group 1), e.g. knee and column type milling machines (see Figures C.1 and C.2);

b) manually, with limited numerical control, operated boring and milling machines (see 3.2.2, Group 2), e.g. profile and contouring milling machines (see Figures C.3 and C.4);

c) numerically controlled milling machines and machining centres (see 3.2.3, Group 3), e.g. automatic milling machines and milling centres, e.g. multi-spindle milling machines, gear-milling machines (see Figures C.5, C.6 and C.7);

d) transfer and special-purpose machines (see 3.2.4, Group 4), which are designed to process only pre-specified workpieces or limited range of similar workpieces by means of a predetermined sequence of machining operations and process parameters (see Figures C.8, C.9, C.10, C.11, C.12 and C.13).

ISO 16090-1:2017 also applies to machines fitted with the following devices/facilities:

- tool magazine(s);

- tool changer(s);

- workpiece handling mechanism(s);

- powered workpiece clamping mechanism(s);

- swarf/chip conveyor(s);

- power-operated door(s);

- additional equipment for turning;

- additional equipment for grinding.

When in this document the sole word "machine" or "machines" is being used, it is referred to all above-mentioned groups and types of machines.

ISO 16090-1:2017 deals with all significant hazards, hazardous situations and events relevant to this type of machinery which may occur during transportation, assembly and installation, setting, operation, cleaning and maintenance, troubleshooting, dismantling or disabling according to ISO 12100, when the machinery is used as intended and under conditions of misuse which are reasonably foreseeable by the manufacturer (see Clause 4).

ISO 16090-1:2017 presumes accessibility to the machine from all directions and specifies access conditions to operator positions. It also applies to workpiece transfer devices including transport devices for loading/unloading when they form an integral part of the machine.

Replaced standards (3)
NF EN 13128+A2
June 2009
Standard Cancelled
Safety of machine-tools - Milling machines (including boring machines)

Le présent document spécifie les prescriptions de sécurité pour la conception et la construction des fraiseuses ( comprenant les aléseuses). Il ne s'applique pas aux fraiseuses à changement automatique d'outils qui sont traitées dans la norme NF EN 12417. Il donne les moyens de se conformer aux Directives "Machines" 98/37/CE (voir Annexe ZA) et 2006/42/CE (voir Annexe ZB).

NF EN 14070+A1
December 2010
Standard Cancelled
Safety of machine tools - Transfer and special purpose machines

Le présent document détermine les prescriptions de sécurité pour la conception et la construction des machines transfert et machines spécialisées. Il s'applique aux machines conçues pour usiner seulement une pièce en métal prédéfini ou en matériau analogue, ou une famille limitée de pièces similaires au moyen d'une séquence prédéterminée d'opérations d'usinage et de paramètres d'usinage. Il s'applique aussi aux dispositifs de transport de pièce pour le chargement/déchargement lorsqu'ils font partie intégrante de la machine. Il ne s'applique pas aux machines construites avant la publication de ce document par le CEN. Le présent document est une norme harmonisée rentrant dans le cadre des Directives "Machines" 98/37/CE (voir Annexe ZA) et 2006/42/CE (voir Annexe ZB).

NF EN 12417+A2
April 2009
Standard Cancelled
Machine tools - Safety - Machining centres

Le présent document détermine les prescriptions de sécurité pour la conception, la construction et la fourniture des centres d'usinage. Il donne les moyens de se conformer aux Directives "Machines" 98/37/CE (voir Annexe ZA) et 2006/42/CE (voir Annexe ZB).

Standard replaced by (1)
NF EN ISO 16090-1
December 2022
Standard Current
Machine tools safety - Machining centres, milling machines, transfer machines - Part 1 : safety requirements

<p class="MsoBodyText" style="mso-layout-grid-align: none; text-autospace: none;"><span lang="EN-GB" style="mso-bidi-font-size: 12.0pt;">This document specifies the technical safety requirements and protective measures for the design, construction and supply (including installation and dismantling, with arrangements for transport and maintenance) of:</span></p> <p class="ListContinue1" style="tab-stops: 19.85pt 39.7pt 59.55pt 79.4pt 99.25pt 119.05pt 138.9pt 158.75pt 178.6pt 7.0cm; mso-layout-grid-align: none; text-autospace: none;"><span lang="EN-GB" style="mso-bidi-font-size: 12.0pt;">—<span style="mso-tab-count: 1;">    </span>milling machines (see <span class="citesec"><span style="color: black; mso-color-alt: windowtext; border: none;"><span style="border: none;">3.1.1</span></span></span>), including machines capable of performing boring operations (see <span class="citesec"><span style="color: black; mso-color-alt: windowtext; border: none;"><span style="border: none;">3.1.2</span></span></span>);</span></p> <p class="ListContinue1" style="tab-stops: 19.85pt 39.7pt 59.55pt 79.4pt 99.25pt 119.05pt 138.9pt 158.75pt 178.6pt 7.0cm; mso-layout-grid-align: none; text-autospace: none;"><span lang="EN-GB" style="mso-bidi-font-size: 12.0pt;">—<span style="mso-tab-count: 1;">    </span>machining centres; and</span></p> <p class="ListContinue1" style="tab-stops: 19.85pt 39.7pt 59.55pt 79.4pt 99.25pt 119.05pt 138.9pt 158.75pt 178.6pt 7.0cm; mso-layout-grid-align: none; text-autospace: none;"><span lang="EN-GB" style="mso-bidi-font-size: 12.0pt;">—<span style="mso-tab-count: 1;">    </span>transfer machines (see <span class="citesec"><span style="color: black; mso-color-alt: windowtext; border: none;"><span style="border: none;">3.1.3</span></span></span>)</span></p> <p class="MsoBodyText" style="mso-layout-grid-align: none; text-autospace: none;"><span lang="EN-GB" style="mso-bidi-font-size: 12.0pt;">designed for continuous production use, which are intended to cut cold metal and other non-combustible cold materials, except wood or materials with physical characteristics similar to those of wood as defined in <span class="stdpublisher"><span style="color: black; mso-color-alt: windowtext; border: none;"><span style="border: none;">ISO</span></span></span> <span class="stddocNumber"><span style="color: black; mso-color-alt: windowtext; border: none;"><span style="border: none;">19085</span></span></span>‑<span class="stddocPartNumber"><span style="color: black; mso-color-alt: windowtext; border: none;"><span style="border: none;">1</span></span></span> and glass, stone and engineered/agglomerated materials as defined in <span class="stdpublisher"><span style="color: black; mso-color-alt: windowtext; border: none;"><span style="border: none;">EN</span></span></span> <span class="stddocNumber"><span style="color: black; mso-color-alt: windowtext; border: none;"><span style="border: none;">14618</span></span></span>.</span></p> <p class="MsoBodyText" style="mso-layout-grid-align: none; text-autospace: none;"><span lang="EN-GB" style="mso-bidi-font-size: 12.0pt;">This document covers the following machines (referred to as "machines" in this document):</span></p> <p class="ListNumber1" style="tab-stops: 19.85pt 39.7pt 59.55pt 79.4pt 99.25pt 119.05pt 138.9pt 158.75pt 178.6pt 7.0cm; mso-layout-grid-align: none; text-autospace: none;"><span lang="EN-GB" style="mso-bidi-font-size: 12.0pt;">a)<span style="mso-tab-count: 1;">    </span>manually, without numerical control, operated boring and milling machines (see <span class="citesec"><span style="color: black; mso-color-alt: windowtext; border: none;"><span style="border: none;">3.2.1</span></span></span>, Group 1), e.g. knee and column type milling machines (see <span class="citefig"><span style="color: black; mso-color-alt: windowtext; border: none;"><span style="border: none;">Figures C.1 and C.2</span></span></span>);</span></p> <p class="ListNumber1" style="tab-stops: 19.85pt 39.7pt 59.55pt 79.4pt 99.25pt 119.05pt 138.9pt 158.75pt 178.6pt 7.0cm; mso-layout-grid-align: none; text-autospace: none;"><span lang="EN-GB" style="mso-bidi-font-size: 12.0pt;">b)<span style="mso-tab-count: 1;">    </span>manually, with limited numerical control, operated boring and milling machines (see <span class="citesec"><span style="color: black; mso-color-alt: windowtext; border: none;"><span style="border: none;">3.2.<span style="border: none;">2</span></span></span></span>, Group 2), e.g. profile and contouring milling machines (see <span class="citefig"><span style="color: black; mso-color-alt: windowtext; border: none;"><span style="border: none;">Figures C.3 and C.4</span></span></span>);</span></p> <p class="ListNumber1" style="tab-stops: 19.85pt 39.7pt 59.55pt 79.4pt 99.25pt 119.05pt 138.9pt 158.75pt 178.6pt 7.0cm; mso-layout-grid-align: none; text-autospace: none;"><span lang="EN-GB" style="mso-bidi-font-size: 12.0pt;">c)<span style="mso-tab-count: 1;">     </span>numerically controlled milling machines and machining centres (see <span class="citesec"><span style="color: black; mso-color-alt: windowtext; border: none;"><span style="border: none;">3.2.3</span></span></span>, Group 3), e.g. automatic milling machines and milling centres, e.g. multi-spindle milling machines, gear-milling machines (see <span class="citefig"><span style="color: black; mso-color-alt: windowtext; border: none;"><span style="border: none;">Figures C.5 to C.7</span></span></span>);</span></p> <p class="ListNumber1" style="tab-stops: 19.85pt 39.7pt 59.55pt 79.4pt 99.25pt 119.05pt 138.9pt 158.75pt 178.6pt 7.0cm; mso-layout-grid-align: none; text-autospace: none;"><span lang="EN-GB" style="mso-bidi-font-size: 12.0pt;">d)<span style="mso-tab-count: 1;">    </span>transfer and special-purpose machines (see <span class="citesec"><span style="color: black; mso-color-alt: windowtext; border: none;"><span style="border: none;">3.2.4</span></span></span>, Group 4), which are designed to process only pre-specified workpieces or limited range of similar workpieces by means of a predetermined sequence of machining operations and process parameters (see <span class="citefig"><span style="color: black; mso-color-alt: windowtext; border: none;"><span style="border: none;">Figures C.8 to C.13</span></span></span>).</span></p> <p class="ListContinue1" style="tab-stops: 19.85pt 39.7pt 59.55pt 79.4pt 99.25pt 119.05pt 138.9pt 158.75pt 178.6pt 7.0cm; mso-layout-grid-align: none; text-autospace: none;"><span lang="EN-GB" style="mso-bidi-font-size: 12.0pt;">e)<span style="mso-tab-count: 1;">    </span>machines fitted with the following devices/facilities, whose hazards have been dealt with:</span></p> <p class="MsoListContinue2" style="tab-stops: 19.85pt 40.0pt 59.55pt 79.4pt 99.25pt 119.05pt 138.9pt 158.75pt 178.6pt 7.0cm; mso-layout-grid-align: none; text-autospace: none;"><span lang="EN-GB" style="mso-bidi-font-size: 12.0pt;">—<span style="mso-tab-count: 1;">    </span>tool magazine(s);</span></p> <p class="MsoListContinue2" style="tab-stops: 19.85pt 40.0pt 59.55pt 79.4pt 99.25pt 119.05pt 138.9pt 158.75pt 178.6pt 7.0cm; mso-layout-grid-align: none; text-autospace: none;"><span lang="EN-GB" style="mso-bidi-font-size: 12.0pt;">—<span style="mso-tab-count: 1;">    </span>tool changer(s);</span></p> <p class="MsoListContinue2" style="tab-stops: 19.85pt 40.0pt 59.55pt 79.4pt 99.25pt 119.05pt 138.9pt 158.75pt 178.6pt 7.0cm; mso-layout-grid-align: none; text-autospace: none;"><span lang="EN-GB" style="mso-bidi-font-size: 12.0pt;">—<span style="mso-tab-count: 1;">    </span>workpiece handling mechanism(s);</span></p> <p class="MsoListContinue2" style="tab-stops: 19.85pt 40.0pt 59.55pt 79.4pt 99.25pt 119.05pt 138.9pt 158.75pt 178.6pt 7.0cm; mso-layout-grid-align: none; text-autospace: none;"><span lang="EN-GB" style="mso-bidi-font-size: 12.0pt;">—<span style="mso-tab-count: 1;">    </span>powered workpiece clamping mechanism(s);</span></p> <p class="MsoListContinue2" style="tab-stops: 19.85pt 40.0pt 59.55pt 79.4pt 99.25pt 119.05pt 138.9pt 158.75pt 178.6pt 7.0cm; mso-layout-grid-align: none; text-autospace: none;"><span lang="EN-GB" style="mso-bidi-font-size: 12.0pt;">—<span style="mso-tab-count: 1;">    </span>swarf/chip conveyor(s);</span></p> <p class="MsoListContinue2" style="tab-stops: 19.85pt 40.0pt 59.55pt 79.4pt 99.25pt 119.05pt 138.9pt 158.75pt 178.6pt 7.0cm; mso-layout-grid-align: none; text-autospace: none;"><span lang="EN-GB" style="mso-bidi-font-size: 12.0pt;">—<span style="mso-tab-count: 1;">    </span>power-operated door(s);</span></p> <p class="MsoListContinue2" style="tab-stops: 19.85pt 40.0pt 59.55pt 79.4pt 99.25pt 119.05pt 138.9pt 158.75pt 178.6pt 7.0cm; mso-layout-grid-align: none; text-autospace: none;"><span lang="EN-GB" style="mso-bidi-font-size: 12.0pt;">—<span style="mso-tab-count: 1;">    </span>moveable operator cabin(s);</span></p> <p class="MsoListContinue2" style="tab-stops: 19.85pt 40.0pt 59.55pt 79.4pt 99.25pt 119.05pt 138.9pt 158.75pt 178.6pt 7.0cm; mso-layout-grid-align: none; text-autospace: none;"><span lang="EN-GB" style="mso-bidi-font-size: 12.0pt;">—<span style="mso-tab-count: 1;">    </span>additional equipment for turning;</span></p> <p class="MsoListContinue2" style="tab-stops: 19.85pt 40.0pt 59.55pt 79.4pt 99.25pt 119.05pt 138.9pt 158.75pt 178.6pt 7.0cm; mso-layout-grid-align: none; text-autospace: none;"><span lang="EN-GB" style="mso-bidi-font-size: 12.0pt;">—<span style="mso-tab-count: 1;">    </span>additional equipment for grinding.</span></p> <p class="MsoBodyText" style="mso-layout-grid-align: none; text-autospace: none;"><span lang="EN-GB" style="mso-bidi-font-size: 12.0pt;">This document deals with all significant hazards, hazardous situations and events relevant to this type of machinery which can occur during transportation, assembly and installation, setting, operation, cleaning and maintenance, troubleshooting, dismantling or disabling according to <span class="stdpublisher"><span style="color: black; mso-color-alt: windowtext; border: none;"><span style="border: none;">ISO</span></span></span> <span class="stddocNumber"><span style="color: black; mso-color-alt: windowtext; border: none;"><span style="border: none;">12100</span></span></span>, when the machinery is used as intended and under conditions of misuse which are reasonably foreseeable by the manufacturer (see <span class="citesec"><span style="color: black; mso-color-alt: windowtext; border: none;"><span style="border: none;">Clause 4</span></span></span>).</span></p> <p class="MsoBodyText" style="mso-layout-grid-align: none; text-autospace: none;"><span lang="EN-GB" style="mso-bidi-font-size: 12.0pt;">This document presumes accessibility to the machine from all directions and specifies access conditions to operator positions. It also applies to workpiece transfer devices including transport devices for loading/unloading when they form an integral part of the machine.</span></p>

Table of contents
View the extract
  • 1 Domaine d'application
  • 2 Références normatives
  • 3 Termes et définitions
  • 4 Liste des phénomènes dangereux significatifs
  • 5 Exigences de sécurité et/ou mesures de protection/réduction des risques
  • 6 Informations pour l'utilisation
  • Annexe A Méthode d'essai de choc pour les protecteurs de machines
  • Annexe B Equipement pour l'essai de choc et exemples de matériaux soumis à essai
  • Annexe C Figures illustrant des exemples de machines
  • Annexe D Figures illustrant des exemples de protecteurs
  • Annexe E Exemples d'intégration de systèmes d'évacuation et d'extinction en cas d'utilisation de liquides de refroidissement combustibles ou de poussières combustibles
  • Annexe F Dispositions en cas d'utilisation de liquides de refroidissement combustibles et de poussières combustibles
  • Annexe G Axes chargés par gravité
  • Annexe H Exemples : Concept pour quitter/revenir à la cabine (poste de commande) pour les machines du Groupe 3 et du Groupe
    4
  • Annexe I Taux de sollicitation types des fonctions de sécurité pour les calculs conformément au Tableau 5 et à l'Annexe J
  • Annexe J Fonctions de sécurité
  • Annexe K Mesurage de l'émission sonore
  • Bibliographie
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